Specifications

Description

Technical Parameters of the vacuum extruder

Output (standard pcs/h)

16000-20000 

Distribution Power (kW)(kW)

Upper132

Lower200

Diameter of Extrusion Reamer (mm)

530

Rotary Speed of Extrusion Reamer(r/min)

27(Customizable)

Allowable Extrusion Pressure(MPa)

4

Vacuum(MPa)

-0.092

Model of Upper Reducer

SJZ56

Model of Lower Reducer

XJZ56

Model of Vacuum Pump

SK-9

Full automatic Coal fuel burnt bricks making machine line

We supply full set of turnkey project for production line brick making machine, including the complete line design, engineering management, civil engineering of kiln and drying chamber, the foundation building, supplying, installation of all the equipments, the supplying and installation of compressed air, water and power system and etc. After we complete the whole project, we will pass the production lien to customer for using directly.

The main equipments on the brick production line we can supply as bellow:

1.Raw Material Treatment Machine---------Box Feeder, Double Shaft Mixer, Crusher, Convey.

2.Brick Forming Machine--------Double Stage Vacuum Extruder, Automatic Cutting Machine, Mixer and Extruding Machine

3.Drying System--------Small Suction Tunnel Drying Chamber, Single Layer Dryer

4.Firing System---------Hoffman Kiln, Tunnel Kiln

Whole Brick Plant Technological Description

For this production line, raw material is clay with better material performance. So, the raw material be treated carefully by roll type crusher, fine pulverizing grinder, mix and extruder for guarantee the grain size distribution of the material and uniformity can meet the design requirement; This producing line adopts the semi-hard plasticity extruder to forming; double tunnel drying chamber to drying, hoffman kiln , tunnel kiln for firing. This technology is more concise, all adopt the mature technology, which also can meet the design requirement. The equipment selection of this producing line is reasonable, not only can guarantee the producing capacity, but also and guarantee the product’s quality.

Clay and Coal Material Prepare and Treatment

By the Bulldozer or Loader to send the raw clay to the box feeder, the box feeder adopted the valve controller, it can control the feeding quantity according to the requirements. Then, the raw clay through the belt conveyor go to double-roll crusher for crushing.

Coal will be crushed by the coal crusher and being piled up. Then by labor vehicle or loading machine send the coal to coal feeder, which adopt valve controller, can control the coal feeding quantity according to requirement. Through the belt conveyor, coal powder will go to normal rolling crusher, together with the clay crushing, coal powder and clay will be mixing completely.

The clay will receive second time mixing by fine pulverizing double roll grinder, in order to get the proper grain size. By water adding again and mix, extrude, cut up, so that to get a better molding quality.

 Molding 

Full automatic Coal fuel burnt bricks making machine line

The vacuum extruder will squeeze material to clean-surface and solid-inside columns, which will be cut into the required adobes by cutter.

Extruding machine is the key equipment among the whole production line, its performance are required as follows:

1) They can meet the need of different specification and hole shapes of the brick;

2) The vacuum degree is -0.092Mpa, the extruding pressure is 2.5-3.0Mpa;

3) The hourly output per set is more than 7000pcs bricks.

Moisture content when molding is controlled to 15%-18%.

Cutting and stacking

The columns will be cut into the required adobes by cutter, then the green brick be pulled distance by the distributing machine and stacked onto the drying car by labor. The drying cars are transported by labor to hydraulic ferry pusher at the inter end of drying chamber and be sent into the drying chamber.

The green wet brick will become to the requested semi-finished products after adding heat.

The dried car be sent into the hoffman kiln by the trailer what be pulled by the small tractor, stacking the brick into the hoffman kiln by labor.

The brick bodies go through the pre-heat, firing and cooling, then be sent to the storage yard by labor.

Full automatic Coal fuel burnt bricks making machine line

Drying

In order to save energy, reduce the CO2and SO2 emission and take full use of the heat, green bricks are dried by the tunnel drying chamber with small size cross section. Heat resource comes from the remaining heat of the hoffman kiln.

Green bricks come from the cutter then being put on the drying cart by man after bricks distributing and transferring machine, and then it will be sent to the drying chamber by the ferry pusher.

Firing

Dried bricks via the hydraulic ferry pusher are sent to the trail car. Then, the workers push the drying car onto the trail car, then send to the Hoffman kiln / tunnel kiln for unloading, stacking and firing.

Our Services

Before sale: Give some advices to customer on how to build a new-brand brick plant and choose the best and economic plant according to the local situation for recovering the investment within a short time; We are also responsible for the offer, flow chart, and detailed information of each machine.

In sale: We will send the technicians to coach brick making machines installation and debug machines. We also train the local operators till they can fully control them.

After sale: we will set local service center, solve all the problems with the machine and take advice from customers.

TO learn us more:

 

 

To run a new brick factory you may want to know below information:

1.what's the raw material for producing bricks?

Answer: clay,mud,fly ash ,coal gangue,shale etc. 

2. how much land area for building a new brick plant?

Answer: it need above 20,000 square meters,the land area relate with capacity 

3.what you have to mention in your inquirywhen  you need our proposal and quotation,

 Answer:please provide daily capacity,the brick size and you want to build a new brick plant or brick making machingery only. so we can give the proposal and offer accordingly. 

4. what's the payment terms?

Answer: it can be EXW,FOB,CIF,CNF,CPT 

5. how many countries exported this machinery.

Answer: Russia,Kazakhastan,Uzbekistan,Monglia,Iran,Iraq,Poland,Pakistan,Turkmenistan,India,Nepal,Bangladesh,Vietnam,Malaysia,Egypt,Argentina,SouthAfrica,Libya,Burundi,Uganda,Sudan,

Venezuela, Colombia,Peru, Brazil, Center Africa, Mozambique, Bolivia, 


Terms

FOB Price: US $ 80,000 - 85,000 / Set | Get Latest Price
Minimum Order: 1 Set/Sets
Port: tianjing
Payment Terms: L/C,D/A,D/P,T/T

betty liu's Products

You can verify betty liu using your contacts and professional networks.

Recently Viewed Products
Popular Products on Tradesparq